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Thread: New Tobin Bouzouki for Manus Lunny

  1. #1

    Default New Tobin Bouzouki for Manus Lunny

    Hi All

    Manus Lunny got in touch a while ago about building a new bouzouki to replace the one I made for him 20 odd years ago. The old instrument has had a very hard life - years of touring with Capercaillie and too many arguments with airport baggage handlers. So I thought it might be interesting to document the build here - I made a start on it last week.

    Click image for larger version. 

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    Here the two carbon fibre rods have been inlayed into the neck
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    Now the headstock veneer has been fitted and the slot routed for the two way truss rod
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    Headstock inlay fitted and truss rod installed
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    Neck roughly bandsawn out
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    Carved and shaped
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    And fitted into the building jig.

    More later in the week

    All best

    Andy

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  3. #2

    Thumbs up Re: New Tobin Bouzouki for Manus Lunny

    Quote Originally Posted by Andy Tobin View Post
    Hi All

    Manus Lunny got in touch a while ago about building a new bouzouki to replace the one I made for him 20 odd years ago. The old instrument has had a very hard life - years of touring with Capercaillie and too many arguments with airport baggage handlers. So I thought it might be interesting to document the build here - I made a start on it last week.

    Click image for larger version. 

Name:	SBB 1.jpg 
Views:	17 
Size:	529.9 KB 
ID:	182798
    Click image for larger version. 

Name:	SBB 4.jpg 
Views:	20 
Size:	548.7 KB 
ID:	182799
    Here the two carbon fibre rods have been inlayed into the neck
    Click image for larger version. 

Name:	SBB 6.jpg 
Views:	23 
Size:	573.5 KB 
ID:	182800
    Now the headstock veneer has been fitted and the slot routed for the two way truss rod
    Click image for larger version. 

Name:	SBB 9.jpg 
Views:	20 
Size:	597.7 KB 
ID:	182801
    Headstock inlay fitted and truss rod installed
    Click image for larger version. 

Name:	SBB 10.jpg 
Views:	19 
Size:	594.1 KB 
ID:	182802
    Neck roughly bandsawn out
    Click image for larger version. 

Name:	SBB 11.jpg 
Views:	24 
Size:	623.9 KB 
ID:	182803
    Carved and shaped
    Click image for larger version. 

Name:	SBB 12.jpg 
Views:	21 
Size:	490.0 KB 
ID:	182804
    Click image for larger version. 

Name:	SBB 13.jpg 
Views:	21 
Size:	478.5 KB 
ID:	182805
    And fitted into the building jig.

    More later in the week

    All best

    Andy
    When I collected my Bouzouki from Andy ditto years ago. The drawings for Manus Lunny's bouzouki were up on the workshop wall. I remember Andy saying my instrument would last around 10 years. Not such a punishing life I'm guessing but the instrument continues to perform amazingly... unlike myself. Will follow build with interest.

  4. #3

    Default Re: New Tobin Bouzouki for Manus Lunny

    Here are a few more photos of the build for you. We left it with the carved neck and top block fitted into the building jig. The next job is to bend up and fit the sides.
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    While the glue is drying I can make a start on the back.
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    Here the two bookmatched pieces of rosewood have been glued together and thicknessed and the inlay fitted across the glue joint.
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    The braces have been fitted and I've started to plane and carve them to shape.
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    The finished back

    Once the glue has fully dried the body can be prepared to have the back fitted.
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    The kerfed linings fitted
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    The linings and blocks have been shaped and the back brace rebates cut.
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    And the back fitted and held down to the jig with spool clamps.

    Next week I'll start on the top.

    All best

    Andy

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