I've been making picks out of elk bone. Before my favorite was Blue Chip TD60, but I like these better. I'm going to mention some things I've learned, but I'm hoping one of you has been down this road before and has some helpful suggestions.
I use these picks on a Phoenix Neoclassical, and Phoenix Jazz -- two different kinds of instruments -- they work well on both.
So, here's what I've learned so far:
Elk bone works well. It makes for a bright, stiff pick.
The fibula has a flat part which is a good shape to work from. The scapula does too, plus the thick edge has sponge inside, which reduces overall mass.
The bones I’ve used were naturally cured outside first in the creek and then in the field, over most of a year, before I picked them up. I don’t know if they dry out or firm up over that time. But they cut and shape and play well.
I used elk bone because that's naturally available around here. Maybe cow bones would be similar.
Start by outlining the rough shape on a flat part of bone with a pen. Then cut it out with a band saw. (I wear a mask to avoid breathing in the bone dust.)
Next, use a bench sander to do final shaping. Bevel the pick end to an edge. Don’t bevel the holding end.
You can tune the pick by changing the size/mass progressively. Too large has a somewhat dull sound to my ear. Smaller mass sounds better to me, but if you go too far, it becomes hard to hold. It's interesting to shape some, play some, repeat; you'll hear the tone change each time.
A somewhat longish shape helps with holding, but too long and you’re working against leverage.
The pick end needs to be super smooth. Rough sand with the long pick dimension to avoid cross scratches. Then use very diamond hone, then very fine sandpaper.
Put some ink on the pick end where you’re polishing it. That helps reveal any scratches that still need buffing out.
The holding end needs to be well textured for grip. Dremel a cross hatch pattern into it.
If you select a flat bone (like the ridge of a scapula) which has a thickening at the outside, that thickening improves the grip on the distal part of the holding end.
During first use the strings are putting the final polish on the pick. You’ll smell the bone as you play. There’s a slight drag. It smooths out over a bit of time. Kind of like a brand new set of flat wound strings.
Maybe a diamond paste leather strop finish would give a slipperier pick end.
Avoid a pick shape that curves towards you. It plays very well when down picking, but then hangs up some on the up pick. Straight seems to work best.
With a good stiff pick you can play faster and cleaner. Turns out, you're a better player than you thought.
The elk bone seems to wear/last very well.
Ok, that's the end of my list, someone add some pointers I've not yet stumbled across.
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