David---when I crafted the top and bottoms I mounted a biscuit/disk to the lathe--came in from the front using the tool to work a nice and smooth slightly arched configuration then smoothed with grades of sandpaper. I then used a drill press with a forstner bit set at my desired thickness just above the bed of the press and drilled out a honeycomb pattern to create the concave portion. After chiseling and planing out the debris and then using a sanding disk I was able to shape the inside of the top and bottom into what looks like a large wooden contact lens. I held the top up to a bright light and continued to remove material around the inside surface to achieve a nice tone by tapping. The photos,obviously, do not show that I installed a graphite rod under the tops from the heel of the neck to the tailpiece area to counter the pressure of the strings as compression may draw the nut and tailpiece "two ends against the middle". What I do know is that they stay in tune really well--perhaps due to the ridge nature of the longitudinal strength.
I would love to see any photos that you use as you start on your project.
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