In a thread contemplating repairing the shrunken back on my '21 A, it was suggested I make some Bench Clamps ala Frank Ford. I've taken a good look at his articles on their use, He cut them from 1/2" Aluminum plate, and they look like the right tool for the job. I would like to make something similar, but I've never worked with aluminum. They're a pretty custom job, and the aluminum alone would run me near $50 I think, plus the tapping tools.
I've done some research, and apparently it's possible on a wood-cutting bandsaw, however it's suggested by some that the blade runs far too fast. This Guy modified his band saw to slow the blade. I've got an old craftsman bandsaw, and could do this if necessary, but am wondering if there are cheaper less-extensive options.
What suggestions could you all offer on creating bench clamps in a small shop 'on the cheap'?
- Any tips on cutting aluminum?
- Could similar usable clamps be made of wood, or are the stresses too great.
- How about stock aluminum angle, cut w/ my cheap miter saw, and with a hardwood triangular insert between the legs?
(Frank, as I assume you might read this, I thought about writing you directly but figured this would be better than bugging you with a series of emails on how to mod your tool --- I sure appreciate all the info you provide at frets.com)
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