My concern in cleaning up the edges of the ports is not in achieving a polished surface, but in eliminating the ragged junk hanging down from finishing. Suppose those edges move the 0.01 mm, a value that isn't unreasonable based on Dave's reference above. That's a fair number of nanometers and could reasonably be postulated to get into turbulence and so on. Regardless, something subtle happens with the smoothing of that break on the inside from the port to the interior. I started cleaning up the F holes on instruments because they didn't look good. The slight impact on sound wasn't really a surprise, but I hadn't thought about it. It's an interesting thing, but clearly not that well understood!
Now I'm wondering whether the smoothing does something to the vibration of the plate and has nothing to do with air movement. Or perhaps it has to do with waves in the air next to the plate, if indeed that type of model applies.
As to the old violins, the interior of the port is usually pretty well smoothed off by people poking things in!
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